Automatic liquid capsule filling and sealing machine: an intelligent choice for instead of traditional soft capsule forming machine

FURIS MACHINERY FACTORY'S Automatic liquid capsule filling and sealing machine: an intelligent choice for replace of traditional soft capsule making machine. In the pharmaceutical, health products, and food industries, soft capsule production requires extremely high filling accuracy, efficiency, and hygiene standards. Traditional soft capsule molding machines often face pain points such as low filling accuracy, insufficient efficiency, poor adaptability, and tedious maintenance. However, fully automatic liquid capsule filling and sealing machines, with technological innovation, are becoming the core solution for industry upgrading. Accurate filling, bidding farewell to traditional equipment that relies on flow timing technology and is susceptible to fluctuations in liquid level and pressure, resulting in large deviations in filling volume (errors often exceeding 1%). The automatic liquid capsule filling and sealing machine adopts high-precision weighing system or servo metering technology (such as display and control scheme accuracy of ± 0.5ml, Shenyi scheme accuracy of ± 3 ‰), combined with three-level speed regulation filling, to ensure consistent filling volume of each capsule, and the finished product qualification rate is increased to over 99.5%, greatly reducing raw material waste. Efficient production, doubling production capacity. Traditional equipment is limited in speed (usually below 60 grains/minute) and requires manual intervention for sorting and sealing. The fully automatic model achieves full process automation from empty capsule feeding, filling, sealing to finished product output drying through multi station parallel filling and integrated sealing design. The hourly production capacity can reach 72000 capsules, and the efficiency is increased by more than three times. Flexible adaptation, one machine for multiple uses. Targeting non-standard customization needs in the industry (such as different viscosity liquids and capsule specifications), the equipment adopts modular design:
·The filling head supports 1-12 head expansion and is compatible with multiple bottle types;
·Intelligent adjustment of filling speed and positioning by servo system (such as display and control scheme with simultaneous filling and lifting technology);
·Quickly replace measuring disks and molds, switch product types within 1 hour, and meet the needs of small batch and multi category production. Clean and safe, compliant and worry free. Traditional equipment is difficult to clean and has a high risk of cross contamination. The new model ensures hygiene through food grade stainless steel material, anti drip filling head, ion air dust removal+UV sterilization (such as Shenyi solution); The PLC control system automatically records production data, meets GMP/FDA certification requirements, and helps enterprises pass audits. Cost reduction and efficiency improvement, significant return on investment. Calculated based on an annual production of 100 million capsules, automatic equipment can reduce raw material loss by 20% and labor costs by 50%, resulting in a comprehensive cost savings of over one million yuan per year. The equipment investment can be recovered within 6-12 months. conclusion
The automatic liquid capsule filling and sealing machine reshapes production standards with high precision, efficiency, and flexibility, directly addressing the pain points of traditional equipment. It is a necessary choice for pharmaceutical and health enterprises to move towards intelligence and compliance. Upgrade the equipment immediately and seize the market opportunity!