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High-Speed Rotary Laundry Capsule Pod PVA Film Packing Machine - China Suppliers & Factory Direct Offer
Sample
Storage Conditions (Water-Soluble Membrane)
- Recommended temperature: +15 ~ +30℃
- Recommended humidity: 30% ~ 45%
- Non-condensation storage between constant temperature and humidity, according to the requirements of the film manufacturers.
- Semi-finished products recommended temperature: +15 ~ +30℃
- Semi-finished products recommended humidity: 30% ~ 55% of the non-condensation temperature and humidity storage.
- It is determined by the formula system of beads, which shall be implemented in accordance with the quality standard of beads of your company.
Water-Soluble Film for Packaging
- Material: PVA/PVOH
- Mask thickness: 75±5 μm
- Bottom film thickness: 75±5 μm
- Transparency according to the requirements of the bead manufacturer.
- Meet the quality acceptance standard of related products.
- Applicable to specific PVA water soluble film and similar grades, applicable to film size range: bottom film width 500mm; top film width 400mm; film roll diameter less than 300mm.
Applying
This laundry pod making machine / PVA film packing machine is applied to the PVA water soluble film to pack the liquid and powder detergent pod automatic, which can be used for packing the sticky paste detergent and detergent powder also.
Features
Bottom Film Feeding System
- Drive mode: stepper motor control;
- The temperature of the bottom film preheating roller can be adjusted within the range of 0-200 ℃;
- High thermal conductivity silicone rubber specially designed for preheating roller material;
- 6061 after hardening treatment of the conveyor roller material;
- Film feeding correction method scale identification + flattening roller;
- Fast, accurate, and convenient film replacement.
Mold System
- Mold shape: Under the premise of regular square shape, customize according to the required product shape;
- Product shape: customized processing after theoretical simulation and manual confirmation;
- Mold material: aviation aluminum alloy, with a hard coating on the surface;
- The integrated processing and forming of the mold ensures reliable accuracy;
- The main roller is replaceable and easy to clean.
Vacuum System
- Invention patent vacuum mechanism design, reliable sealing, uniform pressure in each mold cavity;
- Vacuum pressure can reach ≤ -0.07MPa;
- Laibao vacuum pump, noise < 80dB (A);
- Imported vacuum valve components;
- Independent vacuum opening and closing design, precise positioning, and stable molding.
Filling System
- Filling measurement method: plunger pump, single pump and single head;
- Measurement cylinder material: shell SS304, lined with zirconia ceramic;
- Material and quantity of filling nozzle: SS316L, with the same quantity as the number of single row cavities;
- Filling pipeline material: PE, sealing material: fluororubber;
- Filling pressure: 0.01Mpa;
- Anti drip one-way valve (patented design);
- The design accuracy of a single pump is 0.02ml/time.
Sealing System & Cutting
- Patented water covering mechanism design, driven by motor control, water roller self-cleaning;
- Water metering method: metering pump; Uniform and stable water volume;
- Water quality: Equipped with an online water treatment system to meet process water requirements;
- Special high thermal conductivity silicone rubber for sealing roller material;
- The temperature of the heat sealing roller can be adjusted within the range of 0-200 ℃;
- Longitudinal slitting system cold cutting with convenient longitudinal cutting control design and tool replacement;
- Blade material: high-speed steel, German brand.
Transverse Cutting & Control
- Cross cutting positioning method: mechanical transmission control;
- Cutting accuracy: < 0.3mm;
- Knife material: tool steel;
- Cross cutting hot cutting temperature range: 0-250 ℃;
- Ensure convenient cleaning and replacement of the cutting blade during design;
- Main roller driving method: motor driven; drum speed grade adjustable (1-1.2rpm).
Conveyor System
- Belt discharge direction: facing the machine, discharge from the operator's left side;
- Belt material: PVC;
- Variable frequency adjustable conveying speed: 0-10 m/min, synchronized with the main roller;
- Belt deviation correction method: guide strip.
Control Features
- Water roller online cleaning, ensuring sealing stability and reducing downtime;
- Precise fine adjustment of water coverage, and the condensation beads can be packaged directly onto the packaging line;
- Fully mechanical transmission is stable and reliable.
Parameter
| Specification Item | Details / Customization Options |
|---|---|
| Packing bag size | Can customize according to customer's inquiry |
| Packing speed | 5000-30000 pcs/hour |
| The volume of packing | 3-500 grams |
| Measurement precision | 99% (will be different according to different material) |
| Operation mode | Automatic cycle operation or manual single-step operation |
| Control mode | Programmable controller and man-machine interface and other automation systems |
| Waste film rate | <8% |
| Machine power | 13KW |
| Voltage | 220/380V/50HZ/60HZ 3P+N+PE |
| The width of the lower film | 370mm |
| The width of the upper film | 370mm |
| Rack material | 304 stainless steel |
| Ambient temperature | 25℃~30℃ |
| Ambient humidity | RH50%. Refer to membrane requirements |
| Air source pressure | Not less than 0.6mpa, not more than 0.8mpa |
| Machine size | 2400mm*1100mm*2200mm |
| Machine weight | 1500kg |
Furis Solutions & Services
Furis offers an excellent range of manual, semi-automatic and fully automatic machines to meet unique requirements, ensuring optimum performance and efficiency, providing an excellent solution for your personal care making and packaging needs. We have a worldwide reputation as a reputable supplier of cutting-edge equipment that has been shipped all over the world. We provide OEM and distribution services to reach a wider audience and provide customized solutions to advance business operations or find new distribution channels. Contact us today to maximize your success.
Frequently Asked Questions
What are the recommended storage conditions for water-soluble packaging materials?
The recommended storage temperature for the water-soluble membrane is +15 to +30℃, with a recommended humidity level of 30% to 45%. It should be kept in a non-condensation environment with constant temperature and humidity, in accordance with the film manufacturer's guidelines.
What are the specifications of the water-soluble film required for the FRS-360 machine?
The machine uses PVA/PVOH material. Both the mask and the bottom film should have a thickness of 75±5 μm. The bottom film width should be up to 500mm, the top film width up to 400mm, and the film roll diameter should be less than 300mm.
What applications is the FRS-360 laundry pod packing machine designed for?
This machine is designed to automatically pack liquid and powder detergent pods using PVA water-soluble film. It is also fully capable of packaging sticky paste detergent and detergent powder.
What is the packaging speed and measurement precision of the machine?
The FRS-360 packaging machine has a production speed of 5,000 to 30,000 pieces per hour. It features a high measurement precision of 99%, although this may vary slightly depending on the properties of the specific materials being filled.
Does Furis offer OEM or customization services?
Yes, Furis provides both OEM and distribution services globally. We customize our manual, semi-automatic, and fully automatic packaging machinery to meet the unique requirements of our clients and distribution partners.